Shaped Wire Masthead

Shaped Wire Produced to Cross-Sectional Perfection

Shaped Wire is produced to exacting cross-sectional dimensions in our dedicated shaped wire facility. Shaped profile wire minimizes or eliminates costly machining by being net, or near net, in shape.

Available Alloys

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Applications

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Additional alloys are available upon request. Contact us today!
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Available Alloys

  • Titanium Alloys
  • Nickel Alloys
  • Cobalt Alloys
  • Nitinol Alloys
  • Copper Clad Aluminum
  • Stainless Clad Copper
  • Tungsten
  • Phos/Bronze
  • Tin Plated Copper
View All Wire Datasheets

Applications

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

  • Stainless Steel Round Wire
  • Copper Alloys
  • Titanium Alloys
  • Nickel Alloys
  • Cobalt Alloys
  • Nitinol Round Wire
  • Aluminum Alloys
  • Carbon Steel Alloys
  • Copper Clad Aluminum
  • Stainless Clad Copper
  • Tungsten Round Wire
  • Silver Plated Copper
  • Phos / Bronze
View All Wire Datasheets

Applications

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

  • Silver Plated Copper
  • Nickel Plated Steel
  • Silver Plated Steel
  • Gold Plated Tungsten
  • Gold Plated Beryllium Copper
  • Tin-Lead Copper
  • Silver Plated Copper Clad Aluminum
View All Wire Datasheets

Applications

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

View All Wire Datasheets

Applications

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Capabilities Overview

Nuclear Certified Shaped Wire Mill
Our wire rolling mill equipment is quite complex, but also quite advanced. With features such as Automatic gauge control that allow us to roll wire faster and with extreme precision and consistency, these highly specialized wire rolling mills produce shaped, flat, round, and custom profile wire parts that meet or exceed the demanding certification requirements of the nuclear industry.
In-House Tooling Capabilities
Our in-house toolmakers allow us to remain nimble and to react quickly to customer demands and ensure the highest quality and consistency, particularly with new shapes. If we need to make a change in process to achieve the result you’re after, our tooling center is there to support you and your business. Our experienced, best-in-class, team of toolmakers allows us to prototype things very quickly, iterating rapidly in order to push the right product through the perfect equipment - usually within a couple hours, as opposed to days or weeks it takes to work with outside toolmaking companies.

Manufacturing

Our Shaped Wire Manufacturing & Packaging Capabilities

Ulbrich Shaped Wire is constantly investing in capital equipment to ensure the highest quality products. Our production equipment uses the latest in “on-line” gauging and data acquisition technology, generating full statistical summaries with each production run. This cutting edge technology enables us to get better every time we run a job, and to control our process and offer tolerances as tight as +/- .0025mm (.0001”), on our light gauge products. We also offer rapid prototyping and custom wire profiles and shapes on new product development, and design to meet the needs of our customers in demanding markets such as medical, nuclear, aerospace, solar, electronics, and many more.

Shaped Wire (Profile Wire, Screen Wire and Custom Shapes)
Thickness Range .005″ – .335″ (0.127mm – 8.509mm)
Width Range .020″ – 1.50″ (0.508mm – 38.1mm)

Shaped Wire Profiles

We have near limitless capabilities to produce custom shaped wire in any profile, but some common profiles we produce include:

  • D shaped Wire
  • Half Round Wire
  • Flat & Rectangle Wire
  • Square Wire
  • T-Profile Wire
  • Round Wire
  • Wedge Shaped Wire
  • Diamond Shaped Wire
  • Trapezoid Shaped Wire

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